Flexible Die

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Over 20 years have passed since first we started to produce flexible dies. Our flexible dies (corroding blade) have long cutting life with many kinds of cutting shape. Our flexible dies can cut hard film materials as well as standard paper lables.

What is Flexible Die?

Flexible die is metalic plate which has die cutter with micron unit order precision attained through etching(corroding blade) and machining process, and attached to magnetic cylinder for cutting and punching.

【An example of a product punched with a flexible die】

各種印刷ラベル

Various printing label

  
封筒・窓抜き封筒

Various printing label


3rd製品別(5_フレキシブルダイ)_上部フレキシブルダイとは

【Others】
 Seal, Business form, Various film
フレキ制作例

Flexible Die

【We are prepared to supply high hardness type with long life】
We have two types of flexible dies. One is ordinary hardness type, and the other is high hardness type. High hardness type, which is processed through special heat treatment, has four times long life compared to ordinary ones. (according to our data)

【Special option is available】
We offer special treatment(SK coating) to prevent adhesives from sticking to die while processing adhesive materials (Optional).

【DLC coat available as an option】
Diamond Like Carbon coating greatly improves wear resistance

【High precision through machine processing of die】
 Land angle and width can be adjusted according to materials’ kind, thickness, and processing method.
3rd製品別(5_フレキシブルダイ)_中部SKコート
Special treatment


【Caliper formation to match various separators】
 Caliper can be formed with micron unit precision, and applied to blue glassine, white glassine, and yellow craft with one cylinder.

【High performance die with different types of die blades】

You can make both full-cut and half-cut with one flexible die plate by setting up different height of die baldes. You can also combine bembossing, perforation, endless processing etc.

2段刃

Double Blade

3rd製品別(5_フレキシブルダイ)_中部エンボス

Emboss

3rd製品別(5_フレキシブルダイ)_中部ミシン目カット

Perforation

つなぎ部のエンドレス加工

Endless processing of joints



【Original free curve line 】
Even freely designed curve line for indeterminate outline can be precisely molded on the plate. Any type of pattern from geometric structure to artistic beauty can be molded.
Supports CAD data (ai, dxf)

【High quality, low price and short delivery time】
 Although prices vary according to shape, size, hardness, our products are competitively priced with shortest lead time possible.

【Mounting way is chosen according to machine specification】
Flexible dies can be attached according to the machine specifications, such as magnetic sticking and insertion, and various cylinders can be manufactured.
Positioning pins are also available as an option.

3rd製品別(5_フレキシブルダイ)_中部差し込みタイプ
Insert type

Micromachining Technology

With the etching technology we have cultivated in the manufacture of flexible dies, we also accept fine processing on the surface of thin plates.

薄板微細加工例
Example of thin plate microfabrication

Magnetic cylinder

Magnet cylinder with flexible die mounted which is best suited for punching process. Magnetic power can be chosen from three types of magnets, and efficient attachment of flexible die is made possible.

3rd製品別(5_フレキシブルダイ)_下部マグネットシリンダーと下部製品一覧マグネットシリンダー
【3 magnet types are ready】

●Ferrite・・・・・・・・・・・ 2000 Gauss(200 mStella)
●Samarium-cobalt ・・・・・・ 4000 Gauss(400 mStella)
●Neodymium・・・・・・・・・・ 4500 Gauss(450 mStella)

【Available in various sizes】
・ We will support the size according to your request.
 ex. Magnet area: width 1,000 mm or more
We have a track record of maximum diameter of φ300 mm or more

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