Options

• 

  Creasing (Scoring)

  Applying folded crease lines to paper products, etc.
  (Top: Male die, Bottom: Female die)

• 

  Matte Finish Processing

  Processing technology for applying a matte pattern to cylindrical surfaces.

• 

  V-Perforation Processing

  Used for tear-off lines on packaging, etc.

• 

  Emboss Processing

  Used for pressure bonding and embossing of paper products.

• 

  Thick Material Processing Type

  Processes thick materials with tall blades and an engraved anvil roll.

• 

  Vacuum/Suction Type (Product Handling)

  Picks up processed products with vacuum suction and conveys them to the next process.
  The inside of the die-cut roll is hollow and acts as an air passage.

• 

  Swarf Handling (Vacuum Method)

  Swarf is pushed into the cutting blade, and sucked into the interior of the die-cut roll (suction method).

• 

  Swarf Handling (Pin Ejection System)

  This is a method of pushing swarf outwards from within the cutting blade using die-cut roll pins.

Main Applications

Examples of products die-cut with a die-cut roll.

• Food-related:

  • ・Food packaging materials
  • ・Food trays
  • ・Paper cartons/packs
  • ・Confectionery dough
  
  

  Cup noodle lids

  

  Cup noodle lids

• Non-woven fabric-related

  • ・Disposable heating pads (kairo)
  • ・Face masks
  • ・Sanitary napkins
  • ・Paper diapers
  • ・Toilet seat covers
  
  

  Disposable heating pads (kairo)

  

  Face masks

• Paper-related

  • ・Coffee filters
  • ・Various cards
  • ・Various labels
  • ・Various packaging
  • ・Fruit packaging material
  
  

  Coffee filters

  

  Various cards

• Medical/Pharmaceutical-related products

  • ・Medical patches
  • ・Adhesive plasters
  • ・Infusion containers
  • ・Medical packaging materials
  • ・Plasters
  • ・Tapes
  • ・Medical packaging materials
  
  

  Infusion bags

  

  Adhesive plasters

Others

• ・Various films
• ・Semiconductor component carrier tape
• ・IT-related parts
• ・Lithium batteries
• ・Various aluminum foils
• ・Copper foils

Metal laminated die-cut roll

Development of the metal laminated die-cut roll began in 2019. After repeated prototyping and testing in collaboration with equipment manufacturers and research institutes, we began manufacturing and selling it in 2025.

Achieves both durability and cost reduction

• Conventional products

  

• Metal laminated die-cut roll

  

• Extended Product Life

  Hardness, wear resistance, and durability are improved compared to conventional products, extending the product life cycle.

• Restoration
  and
  Modification

  Blades that have reached their service life limit can be restored using additive manufacturing after removal. New cut patterns can also be produced using additive manufacturing.

• Cost reduction

  The cost of remanufacturing metal additive products is reduced by 50%.

• Environ
  mental
  burden

  Energy consumption can be greatly reduced.

• Project timeline

  Compared to conventional products, the delivery time for remanufacturing can be reduced by 50%.

High-durability die-cut roll made of polyacetal

This high-performance die-cut roll is suitable for food products and is ideal for cutting, shaping, and embossing food dough. Lightweight, easy to handle, and hygienic, this product is expected to be used in a wide range of fields beyond food applications.

Ideal for food-related applications

• Precision Blade Tip Processing

  Precision blade tip processing is possible even with plastics materials.
  Accurately cut out various shapes.

• Segment Adaptability

  Depending on the cutting shape, production using a partial segment (die insert) method is also supported.

• Durability and Rust Prevention

  Highly durable POM(polyacetal) is used for the blade profile sections, and stainless steel (SUS) is adopted for the core metal. Compared to steel rolls, they are less prone to rust, and maintenance is easy.

• Compliance with Food Sanitation Law

  The POM resin used is compliant with the Food Sanitation Law (Japan). With Mill Test Report acquired, it can be used safely for food-related applications.

Die Unit

The side frame, which supports the ultra-precision structure of the cutting unit, uses highly rigid material to perform ideal cutting.

The compact design makes it easy to incorporate into packaging machines.

• Horizontal Mounting

  

  Standard mounting orientation/posture.

• Horizontal Mounting

  

  Used for cutting when material flows in the vertical direction.

• Vertical Mounting

  

  Used for cutting when material flows in the left/right direction.

• Clearance Adjustment Mechanism

  It is possible to adjust the clearance between the blade edge, material, and anvil in micron units. This achieves optimal cutting performance and improved durability.

• Rust-proof types

  Rust-proof types such as plating and painting can also be manufactured.

• Adaptability to Various Applications

  Compatible with a variety of equipment (including pillow packaging and filling packaging systems), we will meet your specific requirements.

• Dedicated Die-Cutting Machine Manufacturing

  In cooperation with our Industrial Machinery Department, we also design and manufacture original machines based on die units centered around die-cut rolls.